Why Is Cotton Preferred by Manufacturers to Produce Apparel?

T-shirts are a staple in everyone’s wardrobe—but if you’ve ever owned a cotton shirt that shrunk after a few washes, you know how frustrating that can be. Thankfully, brands like Gildan G240 offer 100% preshrunk cotton t-shirts that retain their size and comfort even after repeated use.

The Truth About Cotton Shrinkage

Shrinkage is a common issue with 100% cotton clothing. However, modern technology and textile innovations have changed that. Preshrunk cotton undergoes a controlled wash and dry process before it’s cut and sewn, which significantly reduces future shrinkage.

So if you’re worried about your t-shirt shrinking, go for preshrunk cotton shirts like the Gildan G240. These are designed to maintain size and shape—even after multiple washes.


What Makes Cotton the Preferred Fabric?

Cotton has been a trusted textile for centuries, thanks to its comfort, strength, and versatility. Here’s why cotton is still the top choice for apparel manufacturers and customers alike in 2025.

How Cotton Is Produced

Cotton comes from the fluffy fibers surrounding the seeds of the cotton plant. These fibers are separated from the seeds using machines (ginning), then spun into yarn to produce fabric. This natural fiber is soft yet strong, making it ideal for daily wear.


Key Properties of 100% Cotton Fabric

1. Superior Absorbency and Breathability

Cotton is incredibly breathable and moisture-absorbent, making it a top pick for hot climates or active wear. It absorbs sweat and allows air circulation, keeping your skin dry and comfortable all day.

Bonus: Cotton is gentle on the skin, making it suitable for sensitive skin types.

2. Durability for Daily Use

Cotton is tough enough for daily wear, especially in demanding environments like factories or kitchens. For example, Dickies work shirts made of 100% cotton are popular for their ability to withstand wear and tear over time.

3. Better with Washing

Unlike synthetic fabrics, cotton actually becomes stronger when wet. It can withstand frequent washing without losing shape or color—making it perfect for items like Gildan G240 shirts. This is why many manufacturers prioritize mature, high-quality cotton in their products.


Best Fabric for Custom Printing? It’s Cotton.

If you’re into custom-printed t-shirts, cotton is your best friend. Here’s why:

  • Cotton absorbs ink better than polyester or blends.

  • The results? Sharp, vibrant prints.

  • Minimal dye bleeding during printing.

  • Long-lasting color retention after washes.

Whether you’re printing logos, graphics, or slogans, cotton provides a crisp and clean finish.


Is Cotton Eco-Friendly?

In today’s environmentally conscious world, cotton stands out for being one of the most sustainable fabrics available:

  • Cotton is renewable and biodegradable.

  • Organic cotton is grown without harmful pesticides or chemicals.

  • More and more manufacturers are switching to organic cotton for its eco-friendly benefits.

While no fabric is 100% sustainable, cotton comes very close—especially when grown organically.


Cotton Is Cost-Effective Too

Beyond comfort and performance, cotton is also budget-friendly. This affordability allows brands to offer quality apparel at competitive prices without compromising on quality.


Final Thoughts: Why You Should Choose 100% Cotton T-Shirts Like Gildan G240

To sum up:

  • Preshrunk cotton t-shirts resist shrinkage and retain their fit.

  • Cotton is breathable, durable, and easy to wash.

  • It’s the best choice for screen-printing and customization.

  • It’s an eco-conscious fabric—especially in its organic form.

  • And best of all? It’s affordable.

So if you’re looking for comfort, longevity, and style, investing in 100% cotton t-shirts like the Gildan G240 is a smart move in 2025.